AC recharge port on 96 A6.

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Old 04-16-2006, 10:27 AM
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Default A little on how to charge AC through the low warning switch port

I recharged my 1996 A6 system through the AC low pressure safety port without any problems at all. Used an old R12 guage set, got an extra 134 blue hose, a r12 to 134 conversion connector, and made a schrader valve opener insert (see pictures). Disconnect and unscrew low side pressure safety switch, bridge the safety connector with a paper-clip so the AC system runs, purge guage set hoses of air as you would normally do, connect blue hose up to port (yes it fits, not perfect but it holds a seal) and recharge system using guage readings just as you would any normal system. See pictures for guage setup I did. Sorry, didnt take pictures of recharging (got to stay focused during the recharging)

<img src="http://pictureposter.audiworld.com/23251/dscn4122.jpg">

<img src="http://pictureposter.audiworld.com/23251/dscn4123.jpg">

<img src="http://pictureposter.audiworld.com/23251/dscn4127.jpg">

<img src="http://pictureposter.audiworld.com/23251/dscn4125.jpg">
Old 04-17-2006, 07:59 AM
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Default Re: A little on how to charge AC through the low warning switch port

Great info. DennisStehlik, but how did you connect to the high_side port on the condenser? It is not a standard 134 port. Please let me know how did you handle that.

TIA
Old 04-17-2006, 06:32 PM
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Default Didn't connect the high side at all when I recharged

When recharging through the low, no need to connect to the high side. If I really wanted to connect to the high side to watch that pressure also, I could have modified my r12 hose set to connect the high hose to the high port, for I am pretty sure it is a standard 134a quick connect connection. I will double check and eat my words if not.
Old 04-17-2006, 06:53 PM
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Default Looks like standard high side quick connect port to me..see pic

<img src="http://pictureposter.audiworld.com/23251/high_port.jpg">
Old 04-18-2006, 01:29 PM
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Default Re: Looks like standard high side quick connect port to me..see pic

Yeah looks same on mine but it is bigger than standard 134 port. Thanks anyway...
Old 04-18-2006, 04:21 PM
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Default

The R134 connector fits fine on my 96 and its the same as the one pictured
Old 04-19-2006, 10:27 AM
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Default Not on mine (bummer!!!) Look at pic.

<center><img src="http://pictureposter.audiworld.com/33159/a6_e320_port_caps.jpg"></center><p>
Just for comparison I took a picture of the port caps from A6 and my other car E320 (takes 134 too) and the difference is evident. A6's port is bigger in diameter as compared to E320. The 134 hose connector fits fine on E320 but not on A6.
Warm summer for me 'coz I am not going to the dealer ;-).
Old 04-20-2006, 06:23 AM
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Default NOTE!!! A standard LOW connector is DIFFERENT SIZE than standard HIGH connector!!!

I think your problem is that you are using a low connector on a high port.
Old 04-26-2006, 12:11 PM
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Default Found Low side A/C port.... finally.

The low side filler port is at the rear of compressor, at side. I am going to work on it this weekend.
Old 04-26-2006, 01:16 PM
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Default Re: Found Low side A/C port.... finally.

here a quote from service manual for R134a systems

Note:

Only a high pressure service valve is used for A/C system servicing. A low pressure service valve is not installed. Perform all A/C system service (ie. discharging, evacuating and charging) through the high pressure service valve only.


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