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#2 |
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when the timing belt tools are on.
According to the label on the coils and the routing of the wires, the cylinder numbering is thus: --- FIREWALL --- (3)---(6) (2)---(5) (1)---(4) --- RADIATOR --- And the firing order per Bentley (and the label) is: 1-4-3-6-2-5 Test your initial assumption that the cylinder at TDC when the TB tools are on is #1 by assuming it's actually #3 and see if your observations lead to the conclusion that the sticker is valid. Kudos for tracing through the valve sequencing and helping resolve this question.
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#3 |
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With the camshaft tool installed, the passenger side rear cylinder is at TDC of the compression stroke and therefore must be #1.
The label on the coil that was in the image that you posted doesn't have the cylinder numbering because the drivers side bank is not in linear order but instead, shows what cylinders each wire goes to: --- FIREWALL --- (3)---(5) (2)---(4) (1)---(6) --- RADIATOR --- Which results in this cylinder numbering: --- FIREWALL --- (3)---(6) (2)---(5) (1)---(4) --- RADIATOR --- Then the firing order listed on the label would match: 1-4-3-6-2-5. However, using this numbering, #1 cylinder is NEVER at TDC when the mark on the crankshaft is aligned with the mark on the timing cover! Only the PS rear cylinder and the DS middle cylinder are at the top of the travel with the crankshaft mark lined up. If you use cylinder numbering based on the crankshaft mark and camshaft positions: --- FIREWALL --- (1)---(4) (2)---(5) (3)---(6) --- RADIATOR --- Then this firing order is correct and cylinder #1 is at TDC with the crankshaft pulley mark lined up: 1-4-2-5-3-6. Therefore, coil label with the firing order and cylinder numbering (partial) must be only to aid in identifying where the wires should go and have nothing to do with the TDC mark on the crankshaft. I have never seen or heard of any engine, whether it be for a car, boat or aircraft, made with anything other than the #1 cylinder at TDC when the flywheel mark is aligned. That is pretty universal. This is a strange anomaly and is probably the reason that there is no mention of firing order or cylinder numbering in the Bently or ElsaWin manuals. The closest thing that I could find was in the engine block section that illustrated marking the pistons with I, II, and III and it appeared to be the PS bank but it wasn't very clear. So, the correct cylinder numbering and firing order depend on whether or not you need for the crankshaft mark to align for the #1 cylinder. Both of the following are correct: Cylinder #1 is at TDC with the crankshaft pulley mark lined up: --- FIREWALL --- (1)---(4) (2)---(5) (3)---(6) --- RADIATOR --- Firing order: 1-4-2-5-3-6: Cylinder #3 is at TDC with the crankshaft pulley mark lined up: ---FIREWALL --- (3)---(6) (2)---(5) (1)---(4) --- RADIATOR --- Firing Order: 1-4-3-6-2-5 (as listed on the coil label) Note that TDC with the crankshaft pulley mark lined up means that the passenger side rear cylinder is either in the compression stroke or overlap stroke. Using the camshaft alignment tool or making sure that the larger holes on the cam sprocket alignment brackets are between the camshaft bolts and the smaller holes are on the outside when the pulley mark is lined up will ensure that the passenger side rear cylindar is at TDC compression stroke. If you don't know where the camshafts are when the pulley mark is aligned, then the passenger side rear cylinder could be either in the compression (time to spark) or overlap stroke (between exhaust and intake). David |
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#4 |
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#7 |
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Except maybe on those Saab engines that are put in backwards.
(3)---(6) (2)---(5) (1)---(4) Always. Either your timing marks are incorrect or they're being interpreted incorrectly. |
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#8 |
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1-4-3-6-2-5
![]() curiously, though, Bentley doesn't appear to clearly define the cylinder locations. There's been lots of discussion about this over the years, and about which cylinder is at TDC when the engine is set to "TDC". It pretty much accepted that when the engine is set at TDC using the marks on the crank pulley #3 piston is at TDC. Here are a few threads discussing it: Thread 1 Thread 2 Thread 3 Thread 4 From the 30V forum: Thread 5 And there's loads of contradictory information about this particular topic. I list this thread beacause of the cool photo: Another Thread
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#9 |
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side (passenger), with #2 and #3 following on the same side. Cylinder #4 is located at the front, on the left side (driver's side) of the engine, followed by #5 and #6. The firing order per the Bentley manual (and the label on the coil pack) is 1-4-3-6-2-5. TDC means #1 is at TDC. Since there are 6 cylinders, each piston is positioned at 60 degree intervals (360/6 = 60). So, the exhaust cam lobe for #1 should be approaching the exhaust valve lifter when #1 piston is at TDC.
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| Tags |
| 1995, 2002, 2004, 27, 90, a6, audi, cylinder, cylinders, diagram, firing, number, numbered, numbering, order, v6 |
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