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Old 11-22-2004, 11:25 AM   #1
Marc3.2TT
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Account #: 58072
 
Join Date: Jun 2003
Posts: 1,056
Default PHEW!!! Calipers painted - full instructions inside (BWW)

Ok, I essentially spent all Saturday on this, but the results are good!!
I bought the G2 caliper paint which is applied by brush (not spray), and did all four calipers in the same sitting.

HOWEVER I'll warn you right now that you'll need to get the car on a lift to remove all 4 wheels at once, OR do it 2 wheels at a time in 2 different sessions, i.e. buy 2 sets of paint.
Why? because the paint started to harden by the time I put the rear wheels back on, lifted the front, removed the front wheels, masked the areas that I didn't want painted, cleaned the calipers and started painting again. It was a near-disaster but I was lucky the paint didn't completely dry up, although the fronts don't look nearly as good as the rear..

Anyway here's how I did it:

1. Remove the wheels:



2. Remove as much brake dust as possible from the caliper:



3. Mask all areas that you don't want painted (this can take some time if you want to be meticulous):



4. Clean the caliper using the provided cleaner can:



5. This is what comes with the rest of the kit, I also bought a finer brush for small areas (the green one on the right):



6. Pour the small jar into the large can of paint:



7. Mix thouroughly for a few seconds, let it rest for 5 min. then stir again:



8. Apply the paint in relatively small amounts, you don't want to put too much otherwise it creates uneven surfaces:





9. Here's where the small brush comes in handy, amongst other places:



10. Here's the caliper after one layer of paint:





11. After two layers of paint (applied 15 min. later):



12. With the Audi rings applied (next day) which I got from here:





13. Here are the fronts finished, you can tell the finish is not as even (plus I didn't have time to paint 2 layers, the paint was really elastic at that point):



14. With the "clip" back in its place, which I amazingly found easier to put back on than to remove:



15. Rears with the wheel on:





16. Fronts with the wheel on:







And a new sig!!

Enjoy :-)
-Marc
__________________
__________________________________________________ ______________________

2004 TT 3.2 - Imola Yellow & Ocean Blue leather
Current mod list, how-to FAQ's and other links:

1. Wide-angle "Euro" split mirrors
2. Roof bars w/ snowboard & bike racks
3. Aluminium shift paddles from R32
4. Euro-size front plate & rear frame
5. Samsung i700 cell phone car kit
6. Trunk & fuel cap button swap
7. Clarion VRX745VD head-unit
8. DesignParts armrest w/ cup holder mod
9. Blue calipers with white Audi rings
10. Exhaust flap control by console switch
11. HPA's FT400smic Turbo Kit, coilovers, etc.
12. Euro-spec DSG with Launch Control
13. Oil change procedure for 3.2 TT's
14. Front-cover of Road & Track Speed
15. Boost gauge install in vent

Check out the DSG FAQ if you are interested in or own a 3.2 TT.
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Old 11-22-2004, 11:30 AM   #2
CheeseHead Cubs Fan
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Posts: 3,571
Default Looks TIGHT Man! Nice work...Great Pics!

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Old 11-22-2004, 11:31 AM   #3
Maryland 2.7T
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Default Good job

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Old 11-22-2004, 11:33 AM   #4
TTR-RIP
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Posts: 4,150
Default Nice color selection!

u always post great stuffs...installing instructions with nice pictures...

which is good for lazy people like me who dont like to read instructions. we could just look at ur picts.
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Old 11-22-2004, 11:33 AM   #5
dirrTTy
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Default looking good!

Job well done!
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Old 11-22-2004, 11:39 AM   #6
ChopTTopBug
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Posts: 99
Default I like the blue, I like it so much I just did a backflip =O)

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Old 11-22-2004, 11:39 AM   #7
Marc3.2TT
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Account #: 58072
 
Join Date: Jun 2003
Posts: 1,056
Default Thank you!

__________________
__________________________________________________ ______________________

2004 TT 3.2 - Imola Yellow &amp; Ocean Blue leather
Current mod list, how-to FAQ's and other links:

1. Wide-angle "Euro" split mirrors
2. Roof bars w/ snowboard &amp; bike racks
3. Aluminium shift paddles from R32
4. Euro-size front plate &amp; rear frame
5. Samsung i700 cell phone car kit
6. Trunk &amp; fuel cap button swap
7. Clarion VRX745VD head-unit
8. DesignParts armrest w/ cup holder mod
9. Blue calipers with white Audi rings
10. Exhaust flap control by console switch
11. HPA's FT400smic Turbo Kit, coilovers, etc.
12. Euro-spec DSG with Launch Control
13. Oil change procedure for 3.2 TT's
14. Front-cover of Road &amp; Track Speed
15. Boost gauge install in vent

Check out the DSG FAQ if you are interested in or own a 3.2 TT.
Marc3.2TT is offline   Reply With Quote
Old 11-22-2004, 11:40 AM   #8
Marc3.2TT
Junior Member
Account #: 58072
 
Join Date: Jun 2003
Posts: 1,056
Default Thanks :-)

__________________
__________________________________________________ ______________________

2004 TT 3.2 - Imola Yellow &amp; Ocean Blue leather
Current mod list, how-to FAQ's and other links:

1. Wide-angle "Euro" split mirrors
2. Roof bars w/ snowboard &amp; bike racks
3. Aluminium shift paddles from R32
4. Euro-size front plate &amp; rear frame
5. Samsung i700 cell phone car kit
6. Trunk &amp; fuel cap button swap
7. Clarion VRX745VD head-unit
8. DesignParts armrest w/ cup holder mod
9. Blue calipers with white Audi rings
10. Exhaust flap control by console switch
11. HPA's FT400smic Turbo Kit, coilovers, etc.
12. Euro-spec DSG with Launch Control
13. Oil change procedure for 3.2 TT's
14. Front-cover of Road &amp; Track Speed
15. Boost gauge install in vent

Check out the DSG FAQ if you are interested in or own a 3.2 TT.
Marc3.2TT is offline   Reply With Quote
Old 11-22-2004, 11:40 AM   #9
Marc3.2TT
Junior Member
Account #: 58072
 
Join Date: Jun 2003
Posts: 1,056
Default Yup, matched with the ocean blue interior... should take pics with the door open ;-)

and thanks for the nice comments about my posts =)

Always glad to help out others!
__________________
__________________________________________________ ______________________

2004 TT 3.2 - Imola Yellow &amp; Ocean Blue leather
Current mod list, how-to FAQ's and other links:

1. Wide-angle "Euro" split mirrors
2. Roof bars w/ snowboard &amp; bike racks
3. Aluminium shift paddles from R32
4. Euro-size front plate &amp; rear frame
5. Samsung i700 cell phone car kit
6. Trunk &amp; fuel cap button swap
7. Clarion VRX745VD head-unit
8. DesignParts armrest w/ cup holder mod
9. Blue calipers with white Audi rings
10. Exhaust flap control by console switch
11. HPA's FT400smic Turbo Kit, coilovers, etc.
12. Euro-spec DSG with Launch Control
13. Oil change procedure for 3.2 TT's
14. Front-cover of Road &amp; Track Speed
15. Boost gauge install in vent

Check out the DSG FAQ if you are interested in or own a 3.2 TT.
Marc3.2TT is offline   Reply With Quote
Old 11-22-2004, 11:41 AM   #10
Marc3.2TT
Junior Member
Account #: 58072
 
Join Date: Jun 2003
Posts: 1,056
Default Gracias!!

__________________
__________________________________________________ ______________________

2004 TT 3.2 - Imola Yellow &amp; Ocean Blue leather
Current mod list, how-to FAQ's and other links:

1. Wide-angle "Euro" split mirrors
2. Roof bars w/ snowboard &amp; bike racks
3. Aluminium shift paddles from R32
4. Euro-size front plate &amp; rear frame
5. Samsung i700 cell phone car kit
6. Trunk &amp; fuel cap button swap
7. Clarion VRX745VD head-unit
8. DesignParts armrest w/ cup holder mod
9. Blue calipers with white Audi rings
10. Exhaust flap control by console switch
11. HPA's FT400smic Turbo Kit, coilovers, etc.
12. Euro-spec DSG with Launch Control
13. Oil change procedure for 3.2 TT's
14. Front-cover of Road &amp; Track Speed
15. Boost gauge install in vent

Check out the DSG FAQ if you are interested in or own a 3.2 TT.
Marc3.2TT is offline   Reply With Quote
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2004, a3, a4, a5, a8, audi, caliper, calipers, d3, paint, painted, painting, rear, remove, rings



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