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95 S6 Losing Coolant, no visible leaks

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Old 07-29-2012, 09:54 AM
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Great illustrations Dave, thanks - here's what my temp fix was looking like - hah

Was driving and the coolant light comes on - seemed odd so I start heading for the house
1 minutes later the Check Engine light comes on - now I'm thinking dammmit Audi is about to explode
Was only 1 mile from house by then, so I coasted to the house - hope she's okay

Just going to wait and call the stealership Monday for some cheap NEW parts
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Last edited by GoHeels; 07-29-2012 at 09:57 AM.
Old 07-31-2012, 10:02 AM
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Tee was $15 at stealership - they've gone to a plastic retaining spring/clip - same # 032121142
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Last edited by GoHeels; 07-31-2012 at 11:54 AM.
Old 07-31-2012, 08:51 PM
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Consider that photo stolen (by me). ;>)


Last edited by UrS4boy; 07-31-2012 at 10:37 PM.
Old 08-03-2012, 12:04 PM
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Just thought everyone would like to know, it was not my HG, the head was cracked.

So if you ever have coolant leaking and not into the combustion chamber, it could be from a cracked head. In the middle of the reapair right now, whcih has evolved into loooking at the crank & rod bearings.

Fun, fun, fun.
Old 08-04-2012, 07:10 AM
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Originally Posted by lliejk
Just thought everyone would like to know, it was not my HG, the head was cracked. So if you ever have coolant leaking and not into the combustion chamber, it could be from a cracked head. In the middle of the reapair right now, whcih has evolved into loooking at the crank & rod bearings. Fun, fun, fun.
Serious head cracking, like you apparently have, is quite rare. I suspect that the engine suffered a massive coolant leak sometime in the past and the driver did not turn the engine off immediately = badly overheating the engine.
Old 08-04-2012, 07:15 AM
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Actually I am the A title holder, all 192K miles were mine and never had an overheat situation, ever.

Going to be redoing the bottom end, so I will get a chance to check that as well.

The coolant leak wasn't huge, but was getting worse over time. Started at about 1/2 coolant tank per month, was that way for a few months and then got worse just before I took the car out of service and started the work.
Old 08-27-2012, 04:33 PM
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Originally Posted by UrS4boy
Tee = 4A0819497 (item 13 below)
Sensor = 025906041A (item 14 below)
O-ring = N90316802 (item 15 below)
Retaining Clip/Spring = 032121142(item 16 below)
Heater Valve (if needed) = 4A0819809



This is what a good Tee and coolant sensor, etc. look like:


Photo Courtesy of mannywdc.
where do you find these diagrams Urs4boy?
Old 08-27-2012, 08:17 PM
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Originally Posted by S6Raptor
where do you find these diagrams Urs4boy?
They find me.
Old 08-30-2012, 03:37 PM
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Originally Posted by lliejk
Just thought everyone would like to know, it was not my HG, the head was cracked.

So if you ever have coolant leaking and not into the combustion chamber, it could be from a cracked head. In the middle of the reapair right now, whcih has evolved into loooking at the crank & rod bearings.

Fun, fun, fun.
My 944 loses coolant too but it's not burning it and not visibly leaking. How did you figure out it was a cracked head?
Old 08-30-2012, 05:13 PM
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After I found chocolate milk for oil I had decided to pull the head hoping it was a failed head gasket.

When I saw the head gasket lookimg OK, I was worried - basically I had three possible areas of failure:

1. Cracked Head
2. Cracked block
3. Messed up Turbo

So when I took the head to the machine shop, they pressure tested it and found the cracks near the spark plug holes. So a machine shop found it after I pulled the head off the car.

Ed


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