do the fuel pump relays ever fail ? my fuel pump just died today and left me 1 mile

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Old 04-02-2006, 02:36 PM
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Default do the fuel pump relays ever fail ? my fuel pump just died today and left me 1 mile

away from my gf's house where we were going .. damn pos.
i heard it first time this morning buzzing on and off .. when we got near our destination the thing was buzzing like crazy ..and eventually stopped . i felt it dying @ WOT a few miles before its last breath .
now i don't know if should get a relay too with the pump ...
Old 04-02-2006, 02:45 PM
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Doubt the relay would fail.... you could always test for voltage at pump to see.
Old 04-02-2006, 02:56 PM
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Default Yes....

The fuel pump places a more heavier and heavier load on the relays over time, as the fuelpump wears. The relay handles a good amount of DC amperage for years, and is exposed to the elements, as they are not hermetically sealed.

Some contain the rev-limiter electronics, depending on year & model of Audi/VW.

My 86' Coupe would eat a FP relay about every 3 years. So I carried a spare where ever I went.
Old 04-02-2006, 02:58 PM
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Default Mine went in the spare Coupe

I just got a new one this week.

A little corrosion, a little of me trying to pry it out to check it.
Old 04-02-2006, 05:59 PM
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Default btw any idea where to get a cheap pump (any substitutes ) 190$ seems a bit much imo .TIA

if i have no choise i'll get it ...
Old 04-02-2006, 09:53 PM
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My fuel pump relay failed just a few weeks ago, good thing I had a spare to swap over.
Old 04-03-2006, 12:40 AM
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jump the 2 big slots (under relay) with wire and see if pump runs
Old 04-03-2006, 05:22 AM
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Default what were the symptoms ?

the pump started buzzing a little in the morning , and after driving 1 hour got really loud (heard it when i was sitting in traffic near home) . now it would only run for 1-2 minutes before changing the tone and get really loud again ..and probably stop eventually.
Old 04-03-2006, 05:23 AM
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now wich one is the FP relay i could not find the damn thing. TIA
Old 04-03-2006, 07:15 AM
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Default pump relay failures are almost 3 times as common as pump failures...

Thats why repair shops like Champagne keep 3 new relays sitting around on the shelf compared to only 1 fuel pump.

Their computer shows the relay is 2.7 times more likely to fail than the pump based on 15 year history.

3 weeks ago I wasnt so lucky. It was my pump that failed. But I also bought/replaced the relay at the same time even tho my old one was good. Least now I have a "known-good" back-up relay to hedge my 2.7:1 failure rate.


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