HELP! 2+ hours to remove crankshaft access plug, CAN'T put in special tool...
#21
AudiWorld Super User
Is that pin strong enough/rated to lock the crank against removing the crankshaft pulley? I dunno…haven't pulled that pulley or looked at the bentley to see whether a crankshaft pulley counterhold/special tool is required? AFAIK the pulley is removed using the 8 bolts that hold it to the crankshaft snout and counter holding the vibration damper with the serp belt at the alternator. In which case there isn't a lot of torque required to remove those little bolts. That big basturd in the middle..however…I wouldn't remove that without a counterhold tool using a few of those 8 holes….even if I had to fabricate one.
#22
Is that pin strong enough/rated to lock the crank against removing the crankshaft pulley? I dunno…haven't pulled that pulley or looked at the bentley to see whether a crankshaft pulley counterhold/special tool is required? AFAIK the pulley is removed using the 8 bolts that hold it to the crankshaft snout and counter holding the vibration damper with the serp belt at the alternator. In which case there isn't a lot of torque required to remove those little bolts. That big basturd in the middle..however…I wouldn't remove that without a counterhold tool using a few of those 8 holes….even if I had to fabricate one.
#23
AudiWorld Super User
Thanks…the bentley ebahn is silent about counterholding for the center crankshaft bolt. But I think you're right…the crankshaft locking pin should be able to hold it. Supposed to replace that center bolt every time, but if you hold the old one up to a new one and it's not stretched or threads distorted...
The torque is 200NM +180degrees. slightly less than 150ft-lbs is fine.
The torque is 200NM +180degrees. slightly less than 150ft-lbs is fine.
#24
I have replaced and reused - it is a stout bolt. The first time, I didn't realize I had to replace, so I reused it and that has been fine....but I've replaced each time since.
#25
AudiWorld Super User
Betcha next time you pull the turbo pipe?
#26
AudiWorld Super User
And now you get to remove the vibration damper (first) and then the toothed belt sprocket to get to the front main seal. There is a special tool to remove that front main and yet another special tool to press in the new main seal using the BF crankshaft bolt. Some people have used a couple of metal screws 180 degrees apart and pliers to yank the old seal out…YMMV. Tapping in a new front seal has also been done with a piece of pvc pipe.
#27
When you do put the old plug back in, make sure it goes nice and easy without any issues or slipping threads. Then watch out for any oil leaks for couple days or so after driving etc.
Last edited by tester123; 01-12-2014 at 08:30 AM.
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