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Old 12-20-2005, 11:43 PM   #1
BoneStockS4
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Join Date: Jun 2002
Posts: 1,725
Default Pulled a ~5.0sec uphill (~4.7 flat) FATS @ 11psi today :-P Boost isn't everything <long>

So now that I have ECUx and MarkP's templates I can't stop logging. After my first logging session it was apparent that I was running out of injector in a bad way (injector duty cycles were pegged at 120% from ~5500rpms up). Based on this I decided to play it safe and cranked my Piggie MBC down a half turn, ending up with about 14.8 max boost. The car actually felt noticably more responsive, and the logs show the MAF kissing the 300g/s mark. Unfortunately, there was almost no difference in injector duty cycle and my O2's were all over the place, dipping into the 0.83V's.

Scared by this, I gave the MBC a full turn down, not really knowing where this put me boost-wise but figuring less is better for safety. The car felt slower, but still pulled fairly hard. Imagine my surprise when I checked the log and saw 11psi! Sweet!

Now imagine my surprise again when I saw 4.9, 5.0, and 4.6 FATS times! Woah! This is very close to my previous runs linked above.

Just for reference, these logs were taken on the same exact stretches of road, in the same manner, with the same amount of gas in the tank. Ambient temps were 31degF vs. 38degF previously, and lemmiwinks remained unchanged at +0.0 timing, 97.7% accel and decel, and +4.88% primary. Also, see my last note about intake at the bottom of this post (doubt this was much of a factor though)

Here are the graphs, with my interpretation below them:













In short it looks like I picked up some very decent timing with the lower boost levels and very low 31deg F ambient. Also, I'm MUCH mre comfortable with where the injector duty cycles are at now. That said, my O2 values look very lean throughout the run compared to most of the GIAC cars that I've seen.

My car has always run its fastest with the O2 voltages around 0.84V. I'm starting to wonder if APR just likes to run a little on the lean side compared to GIAC.

I'm still unsure as to whether I should be worried about running this way for the long term. Part of me wants to get those voltages up to 0.86V so I can be like the other Homebrew boys. The other part of me just says F' it... Get stage 3 fueling :-P I'm positive my car is basically limited right now by the amount of fuel its able to deliver. I guess until I can afford fueling my goal is just to keep it safe

Oh, and I should mention that over this past weekend (after the ~16psi logs) I swapped the modified upper airbox with ITG filter (stg2 Darintake) for my stock upper airbox with stock paper filter, leaving the bottom portion with airholes in place. After my last oil analysis came back with high silicon levels I suspected poor filtration and decided to go back to the stock paper filter to play it safe. So far I haven't seen any ill effects performance wise. I think the holes in the lower airbox housing are responsible for most of the performance benefit. FWIW, there is probably nothing wrong with the ITG, except the fact that I'm the one who oiled it last and I probably didn't oil it right.

Phew... and I'm spent...
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2002 Nogaro 6spd S4 with Sport Package
click here for my photo albulm

-Neuspeed RS10's with 235/35/19 Bridgestone RE050 Pole Positions (summer)
-RS4 Replicas with 225/40/18 Dunlop Wintersport 3Ds (winter)
-Stasis Motorsports with 700F/800R springs, corner balanced
-Intrax front sway bar, Intrax 22mm rear sway bar
-EPL stage 3 custom tune :)
-K16/K04 Buehn Engineering hybrid turbos with ceramic coating, port and polishing, and turbine clearancing
-AWE Intercoolers, Twin2, DTS
-ASP 3" downpipes w/cats
-VAST ceramic coated exhaust manifolds
-Clutchmasters Stage 4 clutch and lightweight flywheel
-Stasis high bias 4:1 center differential
-Stasis Motorsport 14" 6-pot Alcon BBK
-Stasis Tracksport rear brake kit
-RS4 motor mounts, RS4 tranny mounts, VAST snub mount
-RS4 grill, M3 lip spoiler, Euro tail lights, XM Radio
-APR bi-pipe
-710N BPVs, Walbro fuel pump, Samco IC hoses
-Toyguy shifter
-otherwise BONESTOCK...

Been there, done that:
-CPP front upper control arms (RIP after 20K)
-Meyle "OEM" upper control arms (RIP after 17K)
-Tracksports with 600F/700R/touring valving
-Tracksports with 700F/800R/sport valving
-Tracksports with 550F/650R/sport valving

Interesting Trivia:
-Clutchmasters flywheel weighs 13.95lbs.
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Old 12-20-2005, 11:54 PM   #2
Mike2kS4
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Default Key problem: 120% isn't pegged.

140% is the new 100. Once your afr starts declining with RPM, get worried.

Looking at your MAF numbers, timing and CF's you're *super* safe.
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2002 S4 Avant, 6spd. Bone stock.
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Caveat: Any advice I express regarding potential tuning and such is purely informational. If your knowledge and abilities are not up to the task, no amount of advice can assist.
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Old 12-21-2005, 12:17 AM   #3
BoneStockS4
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Posts: 1,725
Default Wow, you're up late...

Hmmm... 140% you say? Interesting...

Curious... what does the ideal AFR graph look like per the MarkP format? My AFR graph from these 11psi runs looks like this:



It does kind of dip with rpm :-/
__________________
__________________________________________________ ____________________________


__________________________________________________ ____________________________
2002 Nogaro 6spd S4 with Sport Package
click here for my photo albulm

-Neuspeed RS10's with 235/35/19 Bridgestone RE050 Pole Positions (summer)
-RS4 Replicas with 225/40/18 Dunlop Wintersport 3Ds (winter)
-Stasis Motorsports with 700F/800R springs, corner balanced
-Intrax front sway bar, Intrax 22mm rear sway bar
-EPL stage 3 custom tune :)
-K16/K04 Buehn Engineering hybrid turbos with ceramic coating, port and polishing, and turbine clearancing
-AWE Intercoolers, Twin2, DTS
-ASP 3" downpipes w/cats
-VAST ceramic coated exhaust manifolds
-Clutchmasters Stage 4 clutch and lightweight flywheel
-Stasis high bias 4:1 center differential
-Stasis Motorsport 14" 6-pot Alcon BBK
-Stasis Tracksport rear brake kit
-RS4 motor mounts, RS4 tranny mounts, VAST snub mount
-RS4 grill, M3 lip spoiler, Euro tail lights, XM Radio
-APR bi-pipe
-710N BPVs, Walbro fuel pump, Samco IC hoses
-Toyguy shifter
-otherwise BONESTOCK...

Been there, done that:
-CPP front upper control arms (RIP after 20K)
-Meyle "OEM" upper control arms (RIP after 17K)
-Tracksports with 600F/700R/touring valving
-Tracksports with 700F/800R/sport valving
-Tracksports with 550F/650R/sport valving

Interesting Trivia:
-Clutchmasters flywheel weighs 13.95lbs.
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Old 12-21-2005, 12:23 AM   #4
Mike2kS4
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Posts: 12,105
Default That looks fine..

Nothing below 12.2 or so. The optimal AF changes with boost pressure and such, so do the leanest mixture you go fast with.

I'm an insomniac
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2002 S4 Avant, 6spd. Bone stock.
<a href="http://www.autospeed.us">
</a>



Caveat: Any advice I express regarding potential tuning and such is purely informational. If your knowledge and abilities are not up to the task, no amount of advice can assist.
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Old 12-21-2005, 05:59 AM   #5
DAP@EPL
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Default It does *but*

I wouldn't rely on ECUx's AFR data as that is the ECU's requested AFR. It won't tell you if the car is actually achieving that.

Best to verify with a wideband.

But I agree with Mike that duty cycles over 100% are not a problem if you aren't leaning out up top.

-Dave Pramanik
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Old 12-21-2005, 07:39 AM   #6
Hal_TT::CBP
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Default OK, so if my IDCs are ~140%, O2Vs are .87 and Des AFR is 11.5:1 and Act is 13.5:1 @ 6700...

am I out of fuel?
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Whoops...

I wanna ride...

APR Stg3 (and then some) Sold.
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Old 12-21-2005, 08:01 AM   #7
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Default Sounds like it might be leaning out up top.

I'd prefer to see actual AFR stay in the 12s.

-Dave Pramanik
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Old 12-21-2005, 08:04 AM   #8
Hal_TT::CBP
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Default Yeah, the APR is requesting 11.5 through 7K rpm.

Was going to try to show stock vs aftermarket/RS4 pump capacities but I forgot about pressure/capacity differentials at high volumes. Think its pretty obvious that this kit requires a higher flow/pressure pump now with the RS4 injector.
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Whoops...

I wanna ride...

APR Stg3 (and then some) Sold.
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Old 12-21-2005, 08:05 AM   #9
BoneStockS4
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Posts: 1,725
Default I don't see no 12.2 :) Got any insight on how the lambda number relates to AFR?

Oh, and thanks for all the help!
__________________
__________________________________________________ ____________________________


__________________________________________________ ____________________________
2002 Nogaro 6spd S4 with Sport Package
click here for my photo albulm

-Neuspeed RS10's with 235/35/19 Bridgestone RE050 Pole Positions (summer)
-RS4 Replicas with 225/40/18 Dunlop Wintersport 3Ds (winter)
-Stasis Motorsports with 700F/800R springs, corner balanced
-Intrax front sway bar, Intrax 22mm rear sway bar
-EPL stage 3 custom tune :)
-K16/K04 Buehn Engineering hybrid turbos with ceramic coating, port and polishing, and turbine clearancing
-AWE Intercoolers, Twin2, DTS
-ASP 3" downpipes w/cats
-VAST ceramic coated exhaust manifolds
-Clutchmasters Stage 4 clutch and lightweight flywheel
-Stasis high bias 4:1 center differential
-Stasis Motorsport 14" 6-pot Alcon BBK
-Stasis Tracksport rear brake kit
-RS4 motor mounts, RS4 tranny mounts, VAST snub mount
-RS4 grill, M3 lip spoiler, Euro tail lights, XM Radio
-APR bi-pipe
-710N BPVs, Walbro fuel pump, Samco IC hoses
-Toyguy shifter
-otherwise BONESTOCK...

Been there, done that:
-CPP front upper control arms (RIP after 20K)
-Meyle "OEM" upper control arms (RIP after 17K)
-Tracksports with 600F/700R/touring valving
-Tracksports with 700F/800R/sport valving
-Tracksports with 550F/650R/sport valving

Interesting Trivia:
-Clutchmasters flywheel weighs 13.95lbs.
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Old 12-21-2005, 08:07 AM   #10
DAP@EPL
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Default For gasoline engines AFR = lambda * 14.7

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