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Old 12-11-2005, 11:26 AM   #1
The S
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Posts: 941
Default Fix for when the whole armrest is locked up but the lid still opens and closes. (BWW)

Armrest fix.
Many people on this forum have had their armrest pivot function break which causes the armrest to be stuck in the up position, but still allows the armrest lid to open and close. A list of tools you will need is here:
1. Ratchet
2. Long extension (~6in)
3. 14mm socket
4. 10mm socket
5. 8 mm socket
6. Small flat screwdriver
7. medium size flat screwdriver
8. wire cutters
9. T8 size torx
10. 3/32 drill bit and drill
11. Instant adhesive
12. wire coat hanger

To begin you must remove the center console. I followed the FAQ in the tech section to do this, but basically remove the rear ashtray and you will see two 14 mm nuts; remove these nuts (see pic).

Next, pull out the cup holder next to the parking brake and remove the 14mm nut there (see pic).

Next, slide the front seats all the way back and you will see to rubber covers on the side of the center console, take the rubber covers off (one on each side) and remove the 8mm bolt (see pic).

Then you have to pull the leather covers off the parking brake; there is a tab between the handle section and the rear plastic/leather trim (see pic).

Flip the tab using the small screwdriver (best done when the parking brake pulled up high, see pic of tab).

Pull the covers off towards the front of the car. Now you can remove the center console: pull up the shifter surround (don't remove) then lift up the center console and pull it back slightly. Reach under the center console and disconnect the R45 connector and the lighter connector and remove the center console with armrest.
Now there are two ways to go from here. One way is to work on the armrest attached to the center console, but this is a bit bulky - I removed it. To remove the armrest, undo the 10 mm screw on the underside of the armrest casting (don't use it to drive the armrest taper out, the screw is aluminum and will bend, see pic).

This is a slight press-fit, so in order to get the armrest out if the casting, I actually had to put it back into the car. I placed the center console back in using the three 14mm nuts and then pulled the armrest up by wiggling it back and forth to break the taper fit.
Now the fun begins. Feel on the front inside felt liner of the armrest and you should be able to find 4 screws (They have the fuzz on them but you can feel the cool metal, see pic for location).


Remove these torx screws and pull the front trim and release handle forward and separate the release handle from the trim. Now you will see where the tabs are broken (see pic).

Audi used small plastic tabs that eventually break (see pics).

Use the 3/32 drill bit to drill through the location where the tab broke, drill through both bulkheads on one side and repeat on the other side (see pic).

Now slide the coat hanger through the holes to the center, cut the coat hanger to length and repeat on the other side (see pic).

Apply a little instant adhesive to the coat hanger wires to lock them in place (see pic).

To put the trim and the release handle back onto the armrest, you must put the release handle back into the trim surround. Press the handle to the release position and slide the assembly around the metal tabs on the armrest making sure the spring goes back onto its stub correctly. Screw the four torx screws back into the trim. Reassemble the armrest and center console and put it back into the car. Enjoy - you are done.
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His:

"Don't hit the cones!" "Oh, ok"
2002 S4 Custom SS 30%, Autospeed Stage 1
OZ SLs Stock exhaust without resonator.
Hole in the airbox.
Fastest FATS 6.15sec
Hers:

01 allroad 2.7t black 35% tint with toys to come.
Gone 98.5 2.8 A4 pearl sport avant, with stuff.
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Old 12-11-2005, 11:27 AM   #2
RMN
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Default nice... got a fix for the armrest randomly falling down? how about the squeaking?

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Old 12-11-2005, 11:29 AM   #3
EdyJun
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Default Good info - will put on my site

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2000 Audi S4 STG 3
FATS = 3.66 w/ 91 oct

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Old 12-11-2005, 11:33 AM   #4
The S
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Default Mine doesn't do that yet, but you if you take the armrest out you may be able to

take it all the way apart to fix it. My guess is there is a spring in the hinge area that may have failed for you, finding all the T8 torx screws may be difficult but doable.
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His:

"Don't hit the cones!" "Oh, ok"
2002 S4 Custom SS 30%, Autospeed Stage 1
OZ SLs Stock exhaust without resonator.
Hole in the airbox.
Fastest FATS 6.15sec
Hers:

01 allroad 2.7t black 35% tint with toys to come.
Gone 98.5 2.8 A4 pearl sport avant, with stuff.
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Old 12-11-2005, 11:51 AM   #5
TwinTurboTerror
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Default Wow, what a PITA.

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Old 12-11-2005, 02:52 PM   #6
iconoclast
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Default dealer...

thats too much work for nothing...
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Old 12-11-2005, 03:05 PM   #7
AUDIS4BI:Vintage
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Default Yeah except when it's not covered under warranty!

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Old 12-11-2005, 03:05 PM   #8
AUDIS4BI:Vintage
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Default Yup that's the little bastard, I was thinking about breaking it off last week.

I'll try and see if I can do what you did sometime next weekend.
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Old 12-11-2005, 03:30 PM   #9
InFlux
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Default I've got this same problem. Know how much the dealer charges?

$500. I think I'm gonna try this out. Not under warranty, like most others here :-(
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2002 S4 - Santorin/Silver - 6 speed
&lt; Piggie Stage 3 &gt;
3.67 sec. FATS (full tank of 93 octane, 42° ambient, 11/17/05)

2006 GLI - Reflex Silver/Anthracite - DSG
&lt; Stock, for now &gt;
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Old 12-11-2005, 03:31 PM   #10
InFlux
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Default Excellent Post!!! Thank you very very much.

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2002 S4 - Santorin/Silver - 6 speed
&lt; Piggie Stage 3 &gt;
3.67 sec. FATS (full tank of 93 octane, 42° ambient, 11/17/05)

2006 GLI - Reflex Silver/Anthracite - DSG
&lt; Stock, for now &gt;
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