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Old 10-22-2005, 03:18 PM   #1
LanceEagle
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Account #: 93988
 
Join Date: Jul 2005
Posts: 182
Default O2 Sensor Simulator SOLUTION!!!!

I had searched the archives and came up with no real solution, I even posted asking if anyone had come up with one, the reply was a simple no. So, here is what I did:

Bought 2 PSO2SIM's and 2 O2 Sensor Heater Simulating Resistors from Baker Electronics for a total of something like $90.

**BEGIN EDIT** --01/21/06

Just to be clear, the O2 sims + heater sims can be hooked up anywhere along the path of their wires, to help people with this I included both side(ECU/SENSOR) wire colors below. You can truly make a sleeper system by connecting the sims right off the ECU wires, and just removing/disconnecting the rear O2 sensor completely. The O2 sims are water tight and are small enough to fit into most places. The heater sims will need some space to breath, but are also quite small. I will post some pics as soon as I can of my setup.

I won't be making/selling these, sorry all! I will answer questions from those who have them, please post and/or mail me if that doesn't get to me.

**END EDIT**

The install took a lot of time figuring out wire colors, where to cut/soldier, where to place the sims/resistors..etc.. But in the end, it all works great! Here are the wire specs for those who are interested in doing this them selves:

Plugs are layed out the following way:
.____________
|_1____ 234__\
|_o____ ooo__| (ROUNDED SIDE)
|___________/

1 - Sensor Signal
2 - Sensor Ground
3 - Heater Ground
4 - Heater Signal


PASSENGER SIDE

brown plug - REAR O2 sensor side
1 - black
2 - gray
3 - white
4 - white

brown plug - REAR O2 harness side
1 - red
2 - purple
3 - white/yellow
4 - green/yellow

black plug - FRONT O2 sensor side
1 - black
2 - gray
3 -
4 -

black plug - FRONT O2 harness side
1 - white
2 - brown
3 -
4 -


DRIVERS SIDE

green plug - REAR O2 sensor side
1 - black
2 - gray
3 - white
4 - white

green plug - REAR O2 harness side
1 - blue
2 - gray
3 - red/yellow
4 - green/yellow

black plug - FRONT O2 sensor side
1 - black
2 - gray
3 -
4 -

black plug - FRONT O2 harness side
1 - green
2 - yellow
3 -
4 -
__________________
Lance
01.5 S4
98 A4 Avant




REVO | HyperBoost DVs | DTS | Snub | HyperShifter | RO2 Sims
E-Codes | City | Aero | Bi-Pipe | EFK | RNS-E | B7-RS4 Reps
Cold | Premium | Bose | Sport-Trim | X-1 | ERs | BI-GT25R
Euro Rear | Eibach Pro Street-S | AWE Turboback
CPT AUCAs | Southbend Feramic | AL Inlets

When Spark Plugs Attack
Rear O2 Sensor Simulator Solution
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Old 10-22-2005, 03:28 PM   #2
BUFFALONOGAROpebFATS
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Default not bad, not bad at all. good work

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Old 10-22-2005, 03:30 PM   #3
JBear::FATS
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Default If it works longterm, that's awesome. How long have you tested it ?

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________________________________________

2001 S4 6-Speed Santorin

Engine/Drivetrain: ASP Custom Tuned Stage III Fueling, RS4 Y-Pipe/Clutch/Fuel Pump/IC's, X1 Intake, Samco F-Hose, APR Bi-Pipe, Piggie Pipes, Miltek Single, AWE DTS, APR Snub, TG SS, VAST Water/Meth Kit.

Suspension/Brakes: Vogtland GT, Neuspeed Rear Swaybar (Med), Stoptech 332 BBK.

Exterior: 18" BBS CH, M3 Lip Spoiler, SPP Foglight Bulbs, RS4 Grill, E-Codes.

Interior: UUC Alcantata Boot, TwinData
EFU, Strat S4 Logo Floor Mats, HW V1, PhatBox.
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Old 10-22-2005, 03:33 PM   #4
JBear::FATS
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Default Paging Zoldman, mass produce these for the lazy :)

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________________________________________

2001 S4 6-Speed Santorin

Engine/Drivetrain: ASP Custom Tuned Stage III Fueling, RS4 Y-Pipe/Clutch/Fuel Pump/IC's, X1 Intake, Samco F-Hose, APR Bi-Pipe, Piggie Pipes, Miltek Single, AWE DTS, APR Snub, TG SS, VAST Water/Meth Kit.

Suspension/Brakes: Vogtland GT, Neuspeed Rear Swaybar (Med), Stoptech 332 BBK.

Exterior: 18" BBS CH, M3 Lip Spoiler, SPP Foglight Bulbs, RS4 Grill, E-Codes.

Interior: UUC Alcantata Boot, TwinData
EFU, Strat S4 Logo Floor Mats, HW V1, PhatBox.
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Old 10-22-2005, 03:37 PM   #5
nyet
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Default well done, gonna order me a set [edit] also his url is busted

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"It's easier to practice medicine without a license in this country than it is to get info on tuning Motronic." -JasonS9

ECUxPlot - my java based ECUx/VAGCOM/VCDS plotter
My hacked version of Flyboy's ECUx template.
S4Wiki - CONTRIBUTE TODAY!
Web based FATS calculator for ECUx and VAGCOM logfiles
Sync your iPod under Linux!
Definitive S4 DIY Thread of Doom

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I say to you that the VCR is to the American film producer and the American public as the Boston strangler is to the woman home alone." - Jack Valenti, President and CEO of the MPAA

this site is NOT for information sharing
it's strictly for multiple monologues

that result in none of the participants
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Old 10-22-2005, 03:46 PM   #6
nyet
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Default 2nd

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"It's easier to practice medicine without a license in this country than it is to get info on tuning Motronic." -JasonS9

ECUxPlot - my java based ECUx/VAGCOM/VCDS plotter
My hacked version of Flyboy's ECUx template.
S4Wiki - CONTRIBUTE TODAY!
Web based FATS calculator for ECUx and VAGCOM logfiles
Sync your iPod under Linux!
Definitive S4 DIY Thread of Doom

AWOT Brain Trust #101
AWOT Axis of Evil Member #6
Member, Aw0t Fish Taco Dinner Club

I say to you that the VCR is to the American film producer and the American public as the Boston strangler is to the woman home alone." - Jack Valenti, President and CEO of the MPAA

this site is NOT for information sharing
it's strictly for multiple monologues

that result in none of the participants
changing their point of view
- frank
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Old 10-22-2005, 03:47 PM   #7
LanceEagle
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Account #: 93988
 
Join Date: Jul 2005
Posts: 182
Default Been about a week sofar

All tests(Heater/O2) have been run and have tested good. Previous to this install, my check engine light was on for about a month, heater resistance was found bad for passenger rear O2. I could clear the code, but it would come back the same day. Now, it seems all is well. I wanted to wait a week before I posted my findings...
__________________
Lance
01.5 S4
98 A4 Avant




REVO | HyperBoost DVs | DTS | Snub | HyperShifter | RO2 Sims
E-Codes | City | Aero | Bi-Pipe | EFK | RNS-E | B7-RS4 Reps
Cold | Premium | Bose | Sport-Trim | X-1 | ERs | BI-GT25R
Euro Rear | Eibach Pro Street-S | AWE Turboback
CPT AUCAs | Southbend Feramic | AL Inlets

When Spark Plugs Attack
Rear O2 Sensor Simulator Solution
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Old 10-22-2005, 03:55 PM   #8
LanceEagle
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Account #: 93988
 
Join Date: Jul 2005
Posts: 182
Default Heres the link for the heater resistor for those who

don't want to hunt for it hiding in the Accessory Products location
__________________
Lance
01.5 S4
98 A4 Avant




REVO | HyperBoost DVs | DTS | Snub | HyperShifter | RO2 Sims
E-Codes | City | Aero | Bi-Pipe | EFK | RNS-E | B7-RS4 Reps
Cold | Premium | Bose | Sport-Trim | X-1 | ERs | BI-GT25R
Euro Rear | Eibach Pro Street-S | AWE Turboback
CPT AUCAs | Southbend Feramic | AL Inlets

When Spark Plugs Attack
Rear O2 Sensor Simulator Solution
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Old 10-22-2005, 04:19 PM   #9
Dr. Jekyll
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Default 3rd!

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Old 10-22-2005, 04:39 PM   #10
Hal_TT::CBP
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Default I'll get it to him =-)

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Whoops...

I wanna ride...

APR Stg3 (and then some) Sold.
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a4, audi, b5, heater, iv, m3, mark, o2, rear, remove, resistor, sensor, signal, simulator, wire



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