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2005 A6 3.2 reconstruction

Old 02-09-2008, 02:43 PM
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Default 2005 A6 3.2 reconstruction

I am in the process of reconstructing a 2005 3.2 A6 that was hit in the front. I replaced the front clip and engine with a 2007 3.2 with 7 miles on it. Finally got the car running after dealer reprogrammed the immobilizer. The car runs and seems to drive fine, however I am getting the following error codes. Can anyone help to point me in the right direction as to what might be causing the problems. I know some of the issues such as the airbag and digital radio errors. But my main concerns are the trans code and engine intake manifold tuning valve code. Any suggestions would be greatly appreciated!
Thanks!

00-Steering Angle Sensor -- Status: OK 0000
01-Engine -- Status: Malfunction 0010
02-Auto Trans -- Status: Malfunction 0010
03-ABS Brakes -- Status: OK 0000
05-Acc/Start Auth. -- Status: OK 0000
07-Control Head -- Status: OK 0000
08-Auto HVAC -- Status: Malfunction 0010
09-Cent. Elect. -- Status: Malfunction 0010
0E-Media Player 1 -- Status: OK 0000
0F-Digital Radio -- Status: Cannot be reached 1100
15-Airbags -- Status: Malfunction 0010
16-Steering wheel -- Status: Malfunction 0010
17-Instruments -- Status: Malfunction 0010
19-CAN Gateway -- Status: Malfunction 0010
25-Immobilizer -- Status: OK 0000
36-Seat Mem. Drvr -- Status: Malfunction 0010
42-Door Elect, Driver -- Status: OK 0000
46-Central Conv. -- Status: OK 0000
47-Sound System -- Status: Malfunction 0010
4F-Centr. Electr. II -- Status: OK 0000
52-Door Elect, Pass. -- Status: OK 0000
53-Parking Brake -- Status: OK 0000
55-Xenon Range -- Status: Malfunction 0010
56-Radio -- Status: OK 0000
61-Battery Regul. -- Status: OK 0000
62-Door,Rear Left -- Status: OK 0000
72-Door, Rear Right -- Status: OK 0000
77-Telephone -- Status: OK 0000

-------------------------------------------------------------------------------
Address 01: Engine Labels: None
Part No SW: 4F2 910 559 C HW: 4F1 907 559 E
Component: 3.2l V6 FSI 0020
Coding: 01050109190F0120
Shop #: WSC 02325

3 Faults Found:
008304 - Intake Manifold Tuning Valve (Bank 1): Stuck Open
P2070 - 006 - Short to Plus
Freeze Frame:
Fault Status: 00100001
Fault Priority: 2
Fault Frequency: 18
Reset counter: 40
Mileage: 60576 km
Time Indication: 0
Date: 2008.01.06
Time: 17:13:37

Freeze Frame:
RPM: 1280 /min
Mass Air / Rev.: 179.8 mg/str
Temperature: 1.5°C
Idle
Absolute Pres.: 404.3 mbar
Speed: 0.0 km/h

008198 - Intake Manifold Flap; Bank 1: Stuck Closed
P2006 - 006 - Short to Plus - MIL ON
Freeze Frame:
Fault Status: 10100001
Fault Priority: 4
Fault Frequency: 2
Reset counter: 40
Mileage: 60577 km
Time Indication: 0
Date: 2008.02.06
Time: 16:38:11

Freeze Frame:
RPM: 2880 /min
Mass Air / Rev.: 555.9 mg/str
Temperature: 93.0°C
Part Throttle
Voltage: 1.300 V
Speed: 64.0 km/h

008199 - Intake Manifold Flap; Bank 2: Stuck Closed
P2007 - 006 - Short to Plus - MIL ON
Freeze Frame:
Fault Status: 10100001
Fault Priority: 4
Fault Frequency: 2
Reset counter: 40
Mileage: 60577 km
Time Indication: 0
Date: 2008.02.06
Time: 16:38:11

Freeze Frame:
RPM: 2880 /min
Mass Air / Rev.: 555.9 mg/str
Temperature: 93.0°C
Part Throttle
Voltage: 1.320 V
Speed: 64.0 km/h

Readiness: 0010 0101

-------------------------------------------------------------------------------
Address 02: Auto Trans Labels: None
Part No SW: 4F1 910 156 H HW: 09L 927 156
Component: AG6 09L 3.2 FSI USA 0020
Coding: 0001002
Shop #: WSC 02325

2 Faults Found:
18162 - Tiptronic Up Switch (F189): Open or Short to Plus
P1754 - 000 - -
Freeze Frame:
Fault Status: 01100000
Fault Priority: 0
Fault Frequency: 1
Reset counter: 40
Mileage: 60576 km
Time Indication: 0
Date: 2008.01.13
Time: 14:22:53

Freeze Frame:
RPM: 800 /min
RPM: 576 /min
RPM: 0 /min
(no units): 23.0
(no units): 35.0
Temperature: 5.0°C
T.B. Angle: 0.0°

18163 - Tiptronic Down Switch (F189): Open or Short to Plus
P1755 - 000 - -
Freeze Frame:
Fault Status: 01100000
Fault Priority: 0
Fault Frequency: 1
Reset counter: 40
Mileage: 60576 km
Time Indication: 0
Date: 2008.01.13
Time: 14:22:53


-------------------------------------------------------------------------------
Address 03: ABS Brakes Labels: 4F0-910-517.LBL
Part No SW: 4F0 910 517 E HW: 4F0 614 517 A
Component: ESP8 quattro H03 0010
Coding: 0004511
Shop #: WSC 02325

No fault code found.

-------------------------------------------------------------------------------
Address 05: Acc/Start Auth. Labels: 4F0-910-852.LBL
Part No SW: 4F0 910 852 HW: 4F0 905 852 B
Component: FBSAUDIC6 ELV H30 0130
Coding: 0000011
Shop #: WSC 02323

Part No: 4F0 910 131 J
Component: FBSAUDIC6 EZS H43 0070

Part No: 4F0 910 220 A
Component: FBSAUDIC6 IDG H35 0040

No fault code found.

-------------------------------------------------------------------------------
Address 07: Control Head Labels: 4F0-910-7xx-07-H.LBL
Part No SW: 4F0 910 729 B HW: 4E0 035 729
Component: Interfacebox H43 0750
Coding: 0000003
Shop #: WSC 02335

Part No: 4F0 910 609
Component: Bedienteil MMIC6H07 0870

No fault code found.

-------------------------------------------------------------------------------
Address 08: Auto HVAC Labels: 4F0-910-043.LBL
Part No SW: 4F0 910 043 HW: 4F1 820 043 J
Component: KLIMABETAETIGUNGH11 0110
Coding: 0524326
Shop #: WSC 02325

1 Fault Found:
00256 - A/C Pressure/Temperature Sensor (G395)
002 - Lower Limit Exceeded - Intermittent
Freeze Frame:
Fault Status: 00110010
Fault Priority: 3
Fault Frequency: 3
Reset counter: 140
Mileage: 60576 km
Time Indication: 0
Date: 2008.01.21
Time: 17:01:27


-------------------------------------------------------------------------------
Address 09: Cent. Elect. Labels: 4F0-910-279.LBL
Part No SW: 4F0 910 279 HW: 4F0 907 279
Component: ILM Fahrer H14 0080
Coding: 0013123
Shop #: WSC 02335

Part No: 4F1 910 113
Component: Wischer AudiC6 H05 0150
Coding: 00062736
Shop #: WSC 02335

Part No: 4E0 910 557
Component: REGENLICHTSENSORH10 0050
Coding: 00141886
Shop #: WSC 02335

5 Faults Found:
01493 - Bulb for Blinkers; Front Left (M5)
011 - Open Circuit - Intermittent
Freeze Frame:
Fault Status: 00101011
Fault Priority: 2
Fault Frequency: 7
Reset counter: 135
Mileage: 60576 km
Time Indication: 0
Date: 2008.01.06
Time: 17:10:00

01497 - Bulb for Blinkers; Front Right (M7)
011 - Open Circuit - Intermittent
Freeze Frame:
Fault Status: 00101011
Fault Priority: 2
Fault Frequency: 6
Reset counter: 135
Mileage: 60576 km
Time Indication: 0
Date: 2008.01.06
Time: 17:10:00

02746 - Bulb for Daytime Running Light; Right
011 - Open Circuit - Intermittent
Freeze Frame:
Fault Status: 00101011
Fault Priority: 2
Fault Frequency: 6
Reset counter: 135
Mileage: 60576 km
Time Indication: 0
Date: 2008.01.06
Time: 17:08:00

01494 - Bulb for Parking Lamps; Left (M1)
011 - Open Circuit - Intermittent
Freeze Frame:
Fault Status: 00101011
Fault Priority: 2
Fault Frequency: 7
Reset counter: 135
Mileage: 60576 km
Time Indication: 0
Date: 2008.01.06
Time: 17:10:00

01498 - Bulb for Parking Lamps; Right (M3)
011 - Open Circuit - Intermittent
Freeze Frame:
Fault Status: 00101011
Fault Priority: 2
Fault Frequency: 6
Reset counter: 135
Mileage: 60576 km
Time Indication: 0
Date: 2008.01.07
Time: 19:10:00


-------------------------------------------------------------------------------
Address 0E: Media Player 1 Labels: 4E0-910-111.LBL
Part No SW: 4E0 910 111 D HW: 4E0 035 111 A
Component: CD-Changer H44 0340

No fault code found.

-------------------------------------------------------------------------------
Address 0F: Digital Radio
Cannot be reached

-------------------------------------------------------------------------------
Address 15: Airbags Labels: 4F0-910-655.LBL
Part No SW: 4F0 910 655 B HW: 4F0 959 655 A
Component: 56 AIRBAG AUDI8RH28 0310
Coding: 0013622
Shop #: WSC 06158

Part No: 4F0 910 339
Component: BF-Gewichtsens. 002 0040

6 Faults Found:
00588 - Airbag Igniter; Driver Side (N95)
001 - Upper Limit Exceeded - MIL ON
01590 - Igniter for Battery Disconnect (N253)
001 - Upper Limit Exceeded - MIL ON
00654 - Seat Belt Tensioner Igniter; Driver Side (N153)
001 - Upper Limit Exceeded - MIL ON
01587 - Igniter 2 for Airbag; Drivers Side (N250)
001 - Upper Limit Exceeded - MIL ON
01738 - Crash Sensor for Front Airbag; Drivers Side (G283)
014 - Defective - MIL ON
01739 - Crash Sensor for Front Airbag; Pass. Side (G284)
014 - Defective - MIL ON

-------------------------------------------------------------------------------
Address 16: Steering wheel Labels: 4F0-910-549.LBL
Part No SW: 4F0 910 549 HW: 4F0 953 549 A
Component: Lenksäulenmodul H07 0230
Coding: 0002041
Shop #: WSC 02323

Part No: XXXXXXXXXXX
Component: Lenkradmodul H05 0080

1 Fault Found:
01426 - Controls in Steering Wheel (E221)
004 - No Signal/Communication - Intermittent
Freeze Frame:
Fault Status: 00100100
Fault Priority: 3
Fault Frequency: 2
Reset counter: 139
Mileage: 60576 km
Time Indication: 0
Date: 2008.01.18
Time: 16:13:23


-------------------------------------------------------------------------------
Address 17: Instruments Labels: 4F0-910-xxx-17.LBL
Part No SW: 4F0 910 900 A HW: 4F0 920 950 M
Component: KOMBIINSTR. M73 H09 0660
Coding: 0065263
Shop #: WSC 06158

1 Fault Found:
00779 - Outside Air Temp Sensor (G17)
010 - Open or Short to Plus
Freeze Frame:
Fault Status: 01101010
Fault Priority: 7
Fault Frequency: 1
Reset counter: 93
Mileage: 60576 km
Time Indication: 0
Date: 2008.01.06
Time: 17:08:17


-------------------------------------------------------------------------------
Address 19: CAN Gateway Labels: 4F0-910-468.LBL
Part No SW: 4F0 910 468 A HW: 4F0 907 468 B
Component: Gateway H09 0030
Coding: 6CFE73CC1B1904
Shop #: WSC 02325

2 Faults Found:
00470 - Combination comfort Databus in Single Wire
011 - Open Circuit
Freeze Frame:
Fault Status: 01101011
Fault Priority: 3
Fault Frequency: 1
Reset counter: 93
Mileage: 60576 km
Time Indication: 0
Date: 2008.01.06
Time: 17:08:17

02230 - Digital Radio (DAB) (R147)
004 - No Signal/Communication
Freeze Frame:
Fault Status: 01100100
Fault Priority: 3
Fault Frequency: 1
Reset counter: 93
Mileage: 60576 km
Time Indication: 0
Date: 2008.01.06
Time: 17:09:17


-------------------------------------------------------------------------------
Address 25: Immobilizer
Cannot be reached

-------------------------------------------------------------------------------
Address 36: Seat Mem. Drvr Labels: None
Part No SW: 4F0 910 760 HW: 4F0 959 760
Component: Sitzmemory FS H04 0050
Coding: 0082946
Shop #: WSC 02325

5 Faults Found:
01447 - Sensor for Driver Seat; Height Adjust (G231)
005 - No or Incorrect Basic Setting / Adaptation
Freeze Frame:
Fault Status: 01100101
Fault Priority: 4
Fault Frequency: 1
Reset counter: 100
Mileage: 60576 km
Time Indication: 0
Date: 2008.01.06
Time: 17:08:15

01448 - Sensor for Driver Seat; Tilt Adjust (G232)
005 - No or Incorrect Basic Setting / Adaptation - Intermittent
Freeze Frame:
Fault Status: 00100101
Fault Priority: 4
Fault Frequency: 1
Reset counter: 136
Mileage: 60576 km
Time Indication: 0
Date: 2008.01.06
Time: 17:08:15

01446 - Sensor for Driver Seat; Seatback Adjust (G230)
005 - No or Incorrect Basic Setting / Adaptation
Freeze Frame:
Fault Status: 01100101
Fault Priority: 4
Fault Frequency: 1
Reset counter: 100
Mileage: 60576 km
Time Indication: 0
Date: 2008.01.06
Time: 17:08:15

01445 - Sensor for Driver Seat Fore/Aft (G227)
005 - No or Incorrect Basic Setting / Adaptation
Freeze Frame:
Fault Status: 01100101
Fault Priority: 4
Fault Frequency: 1
Reset counter: 100
Mileage: 60576 km
Time Indication: 0
Date: 2008.01.06
Time: 17:08:15

00003 - Control Module
005 - No or Incorrect Basic Setting / Adaptation
Freeze Frame:
Fault Status: 01100101
Fault Priority: 2
Fault Frequency: 1
Reset counter: 100
Mileage: 0 km
Time Indication: 0
Date: 2004.01.01
Time: 00:00:00


-------------------------------------------------------------------------------
Address 42: Door Elect, Driver Labels: 4F0-910-793-42.LBL
Part No SW: 4F0 910 793 B HW: 4F0 959 793 B
Component: TSG FA H10 0020
Coding: 0035563
Shop #: WSC 02327

No fault code found.

-------------------------------------------------------------------------------
Address 46: Central Conv. Labels: 4F0-910-289.LBL
Part No SW: 4F0 910 289 E HW: 4F0 907 289 E
Component: Komfortgeraet H14 0090
Coding: 0423997
Shop #: WSC 02335

Part No: 1K0 951 605 C
Component: LIN BACKUP HORN H02 1301

No fault code found.

-------------------------------------------------------------------------------
Address 47: Sound System Labels: 4Fx-910-223-BO.LBL
Part No SW: 4F5 910 223 B HW: 4F5 035 223 C
Component: DSP-High C6 H14 0220
Coding: 0000016
Shop #: WSC 02325

2 Faults Found:
01044 - Control Module Incorrectly Coded
000 - - - Intermittent
Freeze Frame:
Fault Status: 00100000
Fault Priority: 7
Fault Frequency: 1
Reset counter: 136
Mileage: 60576 km
Time Indication: 0
Date: 2008.01.25
Time: 00:05:09

01316 - ABS Control Module
004 - No Signal/Communication - Intermittent
Freeze Frame:
Fault Status: 00100100
Fault Priority: 6
Fault Frequency: 1
Reset counter: 97
Time Indication: 0


-------------------------------------------------------------------------------
Address 4F: Centr. Electr. II Labels: 4F0-910-280.LBL
Part No SW: 4F0 910 280 HW: 4F0 907 280 A
Component: ILM Beifahrer H09 0050
Coding: 0001114
Shop #: WSC 02323

No fault code found.

-------------------------------------------------------------------------------
Address 52: Door Elect, Pass. Labels: 4F0-910-793-52.LBL
Part No SW: 4F0 910 793 B HW: 4F0 959 792 B
Component: TSG BF H10 0020
Coding: 0035563
Shop #: WSC 02327

No fault code found.

-------------------------------------------------------------------------------
Address 53: Parking Brake Labels: 4F0-910-801.LBL
Part No SW: 4F0 910 801 HW: 4F0 907 801
Component: EPB C43HC002 H03 0020
Coding: 0005022
Shop #: WSC 02334

No fault code found.

-------------------------------------------------------------------------------
Address 55: Xenon Range Labels: 4F0-910-357.LBL
Part No SW: 4F0 910 357 A HW: 4F0 907 357 A
Component: AFS 1 H03 0010
Coding: 0000016
Shop #: WSC 02325

Part No: 4F0 941 329 A
Component: AFS-Modul links H05 0010

Part No: 4F0 941 329 A
Component: AFS-Modul rechtsH05 0010

2 Faults Found:
02071 - Local Databus
004 - No Signal/Communication - Intermittent
Freeze Frame:
Fault Status: 00100100
Fault Priority: 2
Fault Frequency: 1
Reset counter: 40
Mileage: 60584 km
Time Indication: 0
Date: 2008.01.06
Time: 17:08:19

02234 - Right Headlight Power Output Stage (J668)
004 - No Signal/Communication - Intermittent
Freeze Frame:
Fault Status: 00100100
Fault Priority: 2
Fault Frequency: 8
Reset counter: 40
Mileage: 60584 km
Time Indication: 0
Date: 2008.01.07
Time: 19:10:54


-------------------------------------------------------------------------------
Address 56: Radio Labels: 4E0-910-541.LBL
Part No SW: 4E0 910 541 C HW: 4F0 035 541
Component: TUNER EU/US/RDW H41 0290
Coding: 0000002
Shop #: WSC 02325

No fault code found.

-------------------------------------------------------------------------------
Address 61: Battery Regul. Labels: 4F0-910-181.LBL
Part No SW: 4F0 910 181 E HW: 4F0 915 181 A
Component: ENERGIEMANAGER H11 0400

Part No: 4F0 915 105 C
Component: von VA0 2409200295
Coding: 344630393135313035432056413032343039323030323935
Shop #: WSC 00000

No fault code found.

-------------------------------------------------------------------------------
Address 62: Door,Rear Left Labels: 4F0-910-795.LBL
Part No SW: 4F0 910 795 HW: 4F0 959 795
Component: TSG HL H09 0010
Coding: 0035370
Shop #: WSC 02327

No fault code found.

-------------------------------------------------------------------------------
Address 72: Door, Rear Right Labels: 4F0-910-795.LBL
Part No SW: 4F0 910 795 HW: 4F0 959 794
Component: TSG HR H09 0010
Coding: 0035370
Shop #: WSC 02327

No fault code found.

-------------------------------------------------------------------------------
Address 77: Telephone Labels: 4E0-910-336.LBL
Part No SW: 4F0 910 336 HW: 4E0 862 335
Component: Handyvorb2 H10 0080
Coding: 0010900
Shop #: WSC 02335

No fault code found.

End --------------------------------------------------------------------------------------------------
--------------------------------------------------------------------------------------------------------
Old 02-09-2008, 03:01 PM
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Maybe the VAG Forum?
Old 02-09-2008, 04:08 PM
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dumb question: do they come back if you clear them?
Old 02-09-2008, 04:18 PM
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Default Re: dumb question: do they come back if you clear them?

Yes, they do come back.
Old 02-09-2008, 04:30 PM
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Default Re: Maybe the VAG Forum?

Thanks. I'll post there as well.
Old 02-10-2008, 07:59 AM
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Default The '07 engine is an FSI. How was the conversion done? Tell me you didn't use

the harness and the ECM from the '07.
Old 02-10-2008, 08:28 AM
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Both the 05 and the 07 3.2 engines are FSI. The switch was the 4.2
Old 02-10-2008, 10:22 AM
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Default Re: The '07 engine is an FSI. How was the conversion done? Tell me you didn't use

I used the original harness that was in the 2005 and the ecm from the 2007. I could not use the ecm from the 2005 becaause it was damaged from the collision.
Old 02-10-2008, 10:27 AM
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Default Re: Both the 05 and the 07 3.2 engines are FSI. The switch was the 4.2

That is correct. The only difference was the mounting bracket for the power steering pump. Also the 05 has xenon tracking headlamps and the 07 front clip that I purchased had halogen lamps. The left headlamp on the car was good but I had to sell the pair of halogen lamps and purchase a replacement right xenon headlamp.
Old 02-10-2008, 03:58 PM
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Default All right, If your sure that everything is coded correctly, then I would assume that the '07 was in

accident as well and may have damaged the intake flap. Bentley would have a procedure to help determine if the part was defective. I would start there. If the part checks out, you know where to go next.
The trans code - isn't the up/down switch in the console? again could have been damaged in the accident - but I see your also getting a CAN bus fault. I myself would start assuming that you overlooked a damaged harness somewhere.

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