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DIY O2 sensor replacement Bank 1

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Old 09-11-2007, 09:55 AM
  #11  
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Default Personally, that seems to contradict alot of anectdotal evidence that Bosch universal O2s

don't work properly.

I've seen it personally a dozen times. Made no sense, as you would assume that they should work.

Glad you've had success with it, though.
Old 09-11-2007, 10:45 AM
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Default If you use universals, don't solder them or use the splices provided. They will corrode, even with

heat shrink. I used environmental crimp splices, that are intended for outdoor exposure that use a water tight shrink sleeve. I work in electronics, and have seen alot of failures that are contributed to incorrect splices in wiring, and can tell you from first hand experience that a good splice will make all the difference. Don't let someone tell you any garbage about the resistence of a splice causing issues with an O2 sensor, its all in the way its done.
Old 09-11-2007, 02:35 PM
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Default Good point about protecting that connection. It's likely the subsequent corrosion

that has the resistive effect on the connection and then the O2 voltages. Makes sense.
Old 09-11-2007, 05:15 PM
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Default I did mine that way, any saved $100 per sensor. And thats not adding in the gas milage I gained.

I hear the Zoldmans are the best non-universal type sensors.
Old 09-11-2007, 07:09 PM
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Default Instructions here

1. Remove the y-pipe and accordian hose.
2. Unscrew the coolant tank, unplug sensor on bottom, and swing out of the way.
3. Unplug driver side sensor at firewall, and use a 2 ft socket extension with a universal swivel, breaker bar and O2 wrench to break loose sensor. You will need to carefully reach from above between the firewall and engine to guide the wrench onto the sensor. It may be difficult to break loose, but you can use liquid wrench if its bad.
4. Once old sensor is out, you can splice(universal) and install new sensor by screwing in by hand and tightening with wrench setup. Don't forget to put loctite on the sensor threads. Don't forget wire protective sleeve if you splice a universal in.
5. Repeat steps 3 & 4 for passenger side.

Note: If you use a crimp slice, make sure it is an environmental type that is water tight. They should come with a shrink sleeve that shrinks with heat and seals the metal splice from moisture,corrosion etc.

Enjoy a better morning idle and better gas milage.
Old 09-11-2007, 09:11 PM
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Default The Zoldmans are very good. I got mine just as the prices were on there way to the moon!

Finally put them in a few weeks back. Fortunately, a lift made things much easier!

Then of course, both of my EGTs went bad. Owning an S4 really is like having kids! It's always something and it's never cheap!
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