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Curse you ATP!!!! (another reason why my car isn't running yet)

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Old 06-16-2002, 11:58 PM
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Default Curse you ATP!!!! (another reason why my car isn't running yet)

First, it was the oil feed line, it came with a 1/8" NPT thread, but the oil housing used metric threads:
<a href="http://johnbaas.dyndns.org/2point0/atp_adapter.jpg"><img src="http://johnbaas.dyndns.org/2point0/atp_adapter_lo.jpg"></a>
I got around this by tapping the old flare adapter with NPT threads

Then, there is the downpipe flange:
<a href="http://johnbaas.dyndns.org/2point0/atp_bad.jpg"><img src="http://johnbaas.dyndns.org/2point0/atp_bad_lo.jpg"></a>
It's too small. No big deal, I can make one.

Finally, there is the turbo oil return hose, that is 3 inches too short:
<a href="http://johnbaas.dyndns.org/2point0/atp_short.jpg"><img src="http://johnbaas.dyndns.org/2point0/atp_short_lo.jpg"></a>
This, I can't get around, I'll have to get another one the right length.


On to some other things:

Mounting the EGT probe:
Mounted in the wastegate blockoff plate
<a href="http://johnbaas.dyndns.org/2point0/audi_egt1.jpg"><img src="http://johnbaas.dyndns.org/2point0/audi_egt1_lo.jpg"></a>

You can almost see it (look in the wastegate vacuum hose loop)
<a href="http://johnbaas.dyndns.org/2point0/audi_egt2.jpg"><img src="http://johnbaas.dyndns.org/2point0/audi_egt2_lo.jpg"></a>

Another bad shot:
<a href="http://johnbaas.dyndns.org/2point0/audi_egt3.jpg"><img src="http://johnbaas.dyndns.org/2point0/audi_egt3_lo.jpg"></a>

For the crankcase breather, I used an Aeroquip NPT adapter attached to the breather and secured it with a hose clamp. I have Aeroquip braided hose running from here to the breather (not yet installed)
<a href="http://johnbaas.dyndns.org/2point0/audi_crank_breather1.jpg"><img src="http://johnbaas.dyndns.org/2point0/audi_crank_breather1_lo.jpg"></a>


And the fun stuff, turbo plumbing:

Tight fit, I'll have to go down (and not to the left)
<a href="http://johnbaas.dyndns.org/2point0/turbo_plumbing1.jpg"><img src="http://johnbaas.dyndns.org/2point0/turbo_plumbing1_lo.jpg"></a>

Where I'll be mounting the air filter (but not the intake manifold)
<a href="http://johnbaas.dyndns.org/2point0/turbo_plumbing2.jpg"><img src="http://johnbaas.dyndns.org/2point0/turbo_plumbing2_lo.jpg"></a>

Couple shots of the turbo inlet tubing (3")
<a href="http://johnbaas.dyndns.org/2point0/turbo_plumbing3.jpg"><img src="http://johnbaas.dyndns.org/2point0/turbo_plumbing3_lo.jpg"></a>
<a href="http://johnbaas.dyndns.org/2point0/turbo_plumbing4.jpg"><img src="http://johnbaas.dyndns.org/2point0/turbo_plumbing4_lo.jpg"></a>

Couple shots of the turbo outlet tubing (2")
<a href="http://johnbaas.dyndns.org/2point0/turbo_plumbing5.jpg"><img src="http://johnbaas.dyndns.org/2point0/turbo_plumbing5_lo.jpg"></a>
<a href="http://johnbaas.dyndns.org/2point0/turbo_plumbing6.jpg"><img src="http://johnbaas.dyndns.org/2point0/turbo_plumbing6_lo.jpg"></a>

With bumper on:
<a href="http://johnbaas.dyndns.org/2point0/turbo_plumbing7.jpg"><img src="http://johnbaas.dyndns.org/2point0/turbo_plumbing7_lo.jpg"></a>

Everything off. You can also see the braided line for the crankcase breather, and I'll probably be mounting the BPV here, just tapping into the inlet and outlet pipes:
<a href="http://johnbaas.dyndns.org/2point0/turbo_plumbing8.jpg"><img src="http://johnbaas.dyndns.org/2point0/turbo_plumbing8_lo.jpg"></a>


I also measured the turbo exhaust outlet, and found it's only 2 3/8", the stock turbo is 2.5" I may pull it off and open it up some.
<a href="http://johnbaas.dyndns.org/2point0/turbo_outlet.jpg"><img src="http://johnbaas.dyndns.org/2point0/turbo_outlet_lo.jpg"></a>


Oh, and a side note, just remember to cut away from you, for example, when cutting silicone tubing. Or you may find yourself sporting a Spongehead Bob Squarepants band-aid (sorry, no pics)
Old 06-17-2002, 09:05 AM
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Default Handi-Cut

<center><img src="http://www.sears.com/data/product_images/tools/standard/00937301000-dv.jpg"></center><p>from Sears he he. working with bleeding fingers is a pain. Great job!
Old 06-17-2002, 09:20 AM
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John, sorry if this question was already asked, which FMIC are u running?
Old 06-17-2002, 09:41 AM
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Keep the faith my brother - looking forward to a ride when you'er done!
Old 06-17-2002, 10:33 AM
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Default Just stock, for now.

When it gets up and running, then I'll look into IC options. I'll probably end up making my own.
Old 06-17-2002, 04:11 PM
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Default Very cool. I enjoy following the saga. I wish you were close by,I'd love lending a hand.

Nuts and bolts and time. Just take plenty of the last.
Old 06-17-2002, 11:32 PM
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Default That exhaust adaptor is very bad for Flow and turbulance.

Get rid of it, and install a propper down pipe, you will definately improve on power on what is shown there.
Old 06-18-2002, 09:47 AM
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Default That's what I figured, I can't really open it up much more than 2.5"....

I plan on changing it later, but for now, I just want to get the car running.
Old 06-22-2002, 11:13 AM
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looking really good john! you'll have to roll down when it is all said and done...
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