Curse you ATP!!!! (another reason why my car isn't running yet)
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Curse you ATP!!!! (another reason why my car isn't running yet)
First, it was the oil feed line, it came with a 1/8" NPT thread, but the oil housing used metric threads:
<a href="http://johnbaas.dyndns.org/2point0/atp_adapter.jpg"><img src="http://johnbaas.dyndns.org/2point0/atp_adapter_lo.jpg"></a>
I got around this by tapping the old flare adapter with NPT threads
Then, there is the downpipe flange:
<a href="http://johnbaas.dyndns.org/2point0/atp_bad.jpg"><img src="http://johnbaas.dyndns.org/2point0/atp_bad_lo.jpg"></a>
It's too small. No big deal, I can make one.
Finally, there is the turbo oil return hose, that is 3 inches too short:
<a href="http://johnbaas.dyndns.org/2point0/atp_short.jpg"><img src="http://johnbaas.dyndns.org/2point0/atp_short_lo.jpg"></a>
This, I can't get around, I'll have to get another one the right length.
On to some other things:
Mounting the EGT probe:
Mounted in the wastegate blockoff plate
<a href="http://johnbaas.dyndns.org/2point0/audi_egt1.jpg"><img src="http://johnbaas.dyndns.org/2point0/audi_egt1_lo.jpg"></a>
You can almost see it (look in the wastegate vacuum hose loop)
<a href="http://johnbaas.dyndns.org/2point0/audi_egt2.jpg"><img src="http://johnbaas.dyndns.org/2point0/audi_egt2_lo.jpg"></a>
Another bad shot:
<a href="http://johnbaas.dyndns.org/2point0/audi_egt3.jpg"><img src="http://johnbaas.dyndns.org/2point0/audi_egt3_lo.jpg"></a>
For the crankcase breather, I used an Aeroquip NPT adapter attached to the breather and secured it with a hose clamp. I have Aeroquip braided hose running from here to the breather (not yet installed)
<a href="http://johnbaas.dyndns.org/2point0/audi_crank_breather1.jpg"><img src="http://johnbaas.dyndns.org/2point0/audi_crank_breather1_lo.jpg"></a>
And the fun stuff, turbo plumbing:
Tight fit, I'll have to go down (and not to the left)
<a href="http://johnbaas.dyndns.org/2point0/turbo_plumbing1.jpg"><img src="http://johnbaas.dyndns.org/2point0/turbo_plumbing1_lo.jpg"></a>
Where I'll be mounting the air filter (but not the intake manifold)
<a href="http://johnbaas.dyndns.org/2point0/turbo_plumbing2.jpg"><img src="http://johnbaas.dyndns.org/2point0/turbo_plumbing2_lo.jpg"></a>
Couple shots of the turbo inlet tubing (3")
<a href="http://johnbaas.dyndns.org/2point0/turbo_plumbing3.jpg"><img src="http://johnbaas.dyndns.org/2point0/turbo_plumbing3_lo.jpg"></a>
<a href="http://johnbaas.dyndns.org/2point0/turbo_plumbing4.jpg"><img src="http://johnbaas.dyndns.org/2point0/turbo_plumbing4_lo.jpg"></a>
Couple shots of the turbo outlet tubing (2")
<a href="http://johnbaas.dyndns.org/2point0/turbo_plumbing5.jpg"><img src="http://johnbaas.dyndns.org/2point0/turbo_plumbing5_lo.jpg"></a>
<a href="http://johnbaas.dyndns.org/2point0/turbo_plumbing6.jpg"><img src="http://johnbaas.dyndns.org/2point0/turbo_plumbing6_lo.jpg"></a>
With bumper on:
<a href="http://johnbaas.dyndns.org/2point0/turbo_plumbing7.jpg"><img src="http://johnbaas.dyndns.org/2point0/turbo_plumbing7_lo.jpg"></a>
Everything off. You can also see the braided line for the crankcase breather, and I'll probably be mounting the BPV here, just tapping into the inlet and outlet pipes:
<a href="http://johnbaas.dyndns.org/2point0/turbo_plumbing8.jpg"><img src="http://johnbaas.dyndns.org/2point0/turbo_plumbing8_lo.jpg"></a>
I also measured the turbo exhaust outlet, and found it's only 2 3/8", the stock turbo is 2.5" I may pull it off and open it up some.
<a href="http://johnbaas.dyndns.org/2point0/turbo_outlet.jpg"><img src="http://johnbaas.dyndns.org/2point0/turbo_outlet_lo.jpg"></a>
Oh, and a side note, just remember to cut away from you, for example, when cutting silicone tubing. Or you may find yourself sporting a Spongehead Bob Squarepants band-aid (sorry, no pics)
<a href="http://johnbaas.dyndns.org/2point0/atp_adapter.jpg"><img src="http://johnbaas.dyndns.org/2point0/atp_adapter_lo.jpg"></a>
I got around this by tapping the old flare adapter with NPT threads
Then, there is the downpipe flange:
<a href="http://johnbaas.dyndns.org/2point0/atp_bad.jpg"><img src="http://johnbaas.dyndns.org/2point0/atp_bad_lo.jpg"></a>
It's too small. No big deal, I can make one.
Finally, there is the turbo oil return hose, that is 3 inches too short:
<a href="http://johnbaas.dyndns.org/2point0/atp_short.jpg"><img src="http://johnbaas.dyndns.org/2point0/atp_short_lo.jpg"></a>
This, I can't get around, I'll have to get another one the right length.
On to some other things:
Mounting the EGT probe:
Mounted in the wastegate blockoff plate
<a href="http://johnbaas.dyndns.org/2point0/audi_egt1.jpg"><img src="http://johnbaas.dyndns.org/2point0/audi_egt1_lo.jpg"></a>
You can almost see it (look in the wastegate vacuum hose loop)
<a href="http://johnbaas.dyndns.org/2point0/audi_egt2.jpg"><img src="http://johnbaas.dyndns.org/2point0/audi_egt2_lo.jpg"></a>
Another bad shot:
<a href="http://johnbaas.dyndns.org/2point0/audi_egt3.jpg"><img src="http://johnbaas.dyndns.org/2point0/audi_egt3_lo.jpg"></a>
For the crankcase breather, I used an Aeroquip NPT adapter attached to the breather and secured it with a hose clamp. I have Aeroquip braided hose running from here to the breather (not yet installed)
<a href="http://johnbaas.dyndns.org/2point0/audi_crank_breather1.jpg"><img src="http://johnbaas.dyndns.org/2point0/audi_crank_breather1_lo.jpg"></a>
And the fun stuff, turbo plumbing:
Tight fit, I'll have to go down (and not to the left)
<a href="http://johnbaas.dyndns.org/2point0/turbo_plumbing1.jpg"><img src="http://johnbaas.dyndns.org/2point0/turbo_plumbing1_lo.jpg"></a>
Where I'll be mounting the air filter (but not the intake manifold)
<a href="http://johnbaas.dyndns.org/2point0/turbo_plumbing2.jpg"><img src="http://johnbaas.dyndns.org/2point0/turbo_plumbing2_lo.jpg"></a>
Couple shots of the turbo inlet tubing (3")
<a href="http://johnbaas.dyndns.org/2point0/turbo_plumbing3.jpg"><img src="http://johnbaas.dyndns.org/2point0/turbo_plumbing3_lo.jpg"></a>
<a href="http://johnbaas.dyndns.org/2point0/turbo_plumbing4.jpg"><img src="http://johnbaas.dyndns.org/2point0/turbo_plumbing4_lo.jpg"></a>
Couple shots of the turbo outlet tubing (2")
<a href="http://johnbaas.dyndns.org/2point0/turbo_plumbing5.jpg"><img src="http://johnbaas.dyndns.org/2point0/turbo_plumbing5_lo.jpg"></a>
<a href="http://johnbaas.dyndns.org/2point0/turbo_plumbing6.jpg"><img src="http://johnbaas.dyndns.org/2point0/turbo_plumbing6_lo.jpg"></a>
With bumper on:
<a href="http://johnbaas.dyndns.org/2point0/turbo_plumbing7.jpg"><img src="http://johnbaas.dyndns.org/2point0/turbo_plumbing7_lo.jpg"></a>
Everything off. You can also see the braided line for the crankcase breather, and I'll probably be mounting the BPV here, just tapping into the inlet and outlet pipes:
<a href="http://johnbaas.dyndns.org/2point0/turbo_plumbing8.jpg"><img src="http://johnbaas.dyndns.org/2point0/turbo_plumbing8_lo.jpg"></a>
I also measured the turbo exhaust outlet, and found it's only 2 3/8", the stock turbo is 2.5" I may pull it off and open it up some.
<a href="http://johnbaas.dyndns.org/2point0/turbo_outlet.jpg"><img src="http://johnbaas.dyndns.org/2point0/turbo_outlet_lo.jpg"></a>
Oh, and a side note, just remember to cut away from you, for example, when cutting silicone tubing. Or you may find yourself sporting a Spongehead Bob Squarepants band-aid (sorry, no pics)
#2
Handi-Cut
<center><img src="http://www.sears.com/data/product_images/tools/standard/00937301000-dv.jpg"></center><p>from Sears he he. working with bleeding fingers is a pain. Great job!
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