Jet Jockey/A4 Pilot
05-06-2008, 06:52 PM
First of all let me say this is what I would consider a <b>semi permanent installation</b>. I would like when there is time available and funds to get a better centre console designed and made that would look some what more professional. However I'm out of time and I need to get this car running and on the road ASAP.
Because we took the OEM centre console out I came up with this design. It's simple, light and fairly cheap to implement. I used an aluminium right angle 1/16 inch thick by ¾ of an inch by ¾ of an inch to make its frame. After the shape was basically tested in place it was welded together. Then for a face plate I used a plastic material 1/8 of an inch thick. The whole thing is screwed together and bolted to the car with some OEM attachment points and some I made.
Front shot of the basic frame.
<img src="http://i17.photobucket.com/albums/b79/mlab601/CAR-Dash-April2008001.jpg">
Side shot of the basic frame.
<img src="http://i17.photobucket.com/albums/b79/mlab601/CAR-Dash-April2008002.jpg">
The first OEM attachment point. Located just ahead of the shifter.
<img src="http://i17.photobucket.com/albums/b79/mlab601/CAR-Dash-April2008003.jpg">
Top view. Frame in place.
<img src="http://i17.photobucket.com/albums/b79/mlab601/CAR-Dash-April2008004.jpg">
Side view of the frame in place.
<img src="http://i17.photobucket.com/albums/b79/mlab601/CAR-Dash-April2008005.jpg">
The second OEM attachment point that is also used to secure the OEM dash in place.
<img src="http://i17.photobucket.com/albums/b79/mlab601/CAR-Dash-April2008009.jpg">
Side view on the new console with its plastic face plate on.
<img src="http://i17.photobucket.com/albums/b79/mlab601/CAR-Dash-April2008010.jpg">
Reverse angle.
<img src="http://i17.photobucket.com/albums/b79/mlab601/CAR-Dash-April2008011.jpg">
Centre console's face plate with some of the buttons, controls, switches and electrical fuses in place.
<img src="http://i17.photobucket.com/albums/b79/mlab601/CAR-Dash-April2008001-1.jpg">
Close up of the face plate. As you can see I decided to go with a "Start Button" in blue. Why blue? Because I wanted to differentiate between it and the red emergency fire extinguisher discharge button. BTW It's not an OEM Audi start button because I inquired and it's $299! LOL. The Honda S2000's button is close to $100! I decide to put all relative fuses above the individual systems for easy access. Also the fuel pump switch is a very special one. It comes out of a Challenger jet aircraft and I don't even want to know how much it cost! My guess knowing aviation ~$1500! The reason for choosing it is simple. You have to physically pull the switch lever out, go over a detent and down into a position (whether ON or OFF). No one can mistakenly select it or deselect it. Two normal toggle switches run the car's lights and the rear defogger. Next is a dimmer switch for the LEDs and perhaps others lights to come. Next is a four position fan switch. Off, low, medium and high. The row terminates with the emergency fire extinguisher discharge switch. The arming/test switch is located somewhere else (yet to be determined). Below this row we have a 12 volt outlet and the hazard switch. Below those two is the OBD II port. There is a lot of room yet to add things but most likely that would be for other fuses for some other part of the electrical system.
<img src="http://i17.photobucket.com/albums/b79/mlab601/CAR-Dash-April2008004A.jpg">
Because we took the OEM centre console out I came up with this design. It's simple, light and fairly cheap to implement. I used an aluminium right angle 1/16 inch thick by ¾ of an inch by ¾ of an inch to make its frame. After the shape was basically tested in place it was welded together. Then for a face plate I used a plastic material 1/8 of an inch thick. The whole thing is screwed together and bolted to the car with some OEM attachment points and some I made.
Front shot of the basic frame.
<img src="http://i17.photobucket.com/albums/b79/mlab601/CAR-Dash-April2008001.jpg">
Side shot of the basic frame.
<img src="http://i17.photobucket.com/albums/b79/mlab601/CAR-Dash-April2008002.jpg">
The first OEM attachment point. Located just ahead of the shifter.
<img src="http://i17.photobucket.com/albums/b79/mlab601/CAR-Dash-April2008003.jpg">
Top view. Frame in place.
<img src="http://i17.photobucket.com/albums/b79/mlab601/CAR-Dash-April2008004.jpg">
Side view of the frame in place.
<img src="http://i17.photobucket.com/albums/b79/mlab601/CAR-Dash-April2008005.jpg">
The second OEM attachment point that is also used to secure the OEM dash in place.
<img src="http://i17.photobucket.com/albums/b79/mlab601/CAR-Dash-April2008009.jpg">
Side view on the new console with its plastic face plate on.
<img src="http://i17.photobucket.com/albums/b79/mlab601/CAR-Dash-April2008010.jpg">
Reverse angle.
<img src="http://i17.photobucket.com/albums/b79/mlab601/CAR-Dash-April2008011.jpg">
Centre console's face plate with some of the buttons, controls, switches and electrical fuses in place.
<img src="http://i17.photobucket.com/albums/b79/mlab601/CAR-Dash-April2008001-1.jpg">
Close up of the face plate. As you can see I decided to go with a "Start Button" in blue. Why blue? Because I wanted to differentiate between it and the red emergency fire extinguisher discharge button. BTW It's not an OEM Audi start button because I inquired and it's $299! LOL. The Honda S2000's button is close to $100! I decide to put all relative fuses above the individual systems for easy access. Also the fuel pump switch is a very special one. It comes out of a Challenger jet aircraft and I don't even want to know how much it cost! My guess knowing aviation ~$1500! The reason for choosing it is simple. You have to physically pull the switch lever out, go over a detent and down into a position (whether ON or OFF). No one can mistakenly select it or deselect it. Two normal toggle switches run the car's lights and the rear defogger. Next is a dimmer switch for the LEDs and perhaps others lights to come. Next is a four position fan switch. Off, low, medium and high. The row terminates with the emergency fire extinguisher discharge switch. The arming/test switch is located somewhere else (yet to be determined). Below this row we have a 12 volt outlet and the hazard switch. Below those two is the OBD II port. There is a lot of room yet to add things but most likely that would be for other fuses for some other part of the electrical system.
<img src="http://i17.photobucket.com/albums/b79/mlab601/CAR-Dash-April2008004A.jpg">