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1.8T Quattro and FWD DIY clutch article.. WITH pics,... Please give feedback

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Old 01-30-2004, 10:03 AM
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Default That sticker bugs me... what kinda lion has 5 toes like that?

<img src="http://store1.yimg.com/I/pantherscatalog_1768_9992055">
Not only that I am a Pitt fan and the Pitt version has the anatomically correct footprint!
Old 01-30-2004, 10:09 AM
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Default Great write-up. To elaborate a bit on the tool in step 12)

Drive axle removal. I would say "8mm triple square bit." I wouldn't mention anything about using a Torx. Nice work though!

Andy
Old 01-30-2004, 10:35 AM
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dude, that write up rocks
Old 01-30-2004, 10:36 AM
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WOW! one day I'll have the ***** to attempt this, awsome write up man!
Old 01-30-2004, 10:53 AM
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Default now we are talkin! im from the burgh

love pitt. gotta give props to psu though when i can
Old 01-30-2004, 11:04 AM
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Default A few things to add, well remove

You dont actually need to drop the starter, thur preenting you from having to drop any of the AC stuff.

Also the front drive shafts are held on by triple squares and if you plan on re-using the bolts then dont use a t-40, It might have worked for you but i have scene those stip the inside of the bolts. I replaced all of mine with 6mm allen head bolts.
Old 01-30-2004, 11:07 AM
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did you just disconnect the wiring off and pull the starter off with the tranny?
Old 01-30-2004, 11:10 AM
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Default No, it just stays in place on the engine. let me rephrase

DOnt bother taking the little bolt out.
Old 01-30-2004, 11:14 AM
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Default ohhh ok..

that makes sence
Old 01-30-2004, 12:03 PM
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Default Flywheel looks like it has some hot spots on it.

I would recommend that you include R&amp;R of the flywheel to get resurfaced with a Blanchard grinder. Most automobile machine shops are capable of doing this work. Having a clean surface will help to restore a factory smooth clutch engagement. Putting a fresh clutch disk on a flywheel that looks like that will result in clutch chatter and over time this will result in having to replace the clutch again due to premature wear on the disk material.


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